Big bag discharging stations | Bulk handling systems | Material handling equipment

At Gough Engineering, we're proud to have continued our partnership with Lavazza, a leader in the coffee industry, by delivering cutting-edge bulk handling systems. In 2020, we provided Lavazza's Basingstoke, UK, facility with their first triple FIBC big bag discharging station.

In 2024, Lavazza returned to us for a second system for its production line — this time with a taller configuration demonstrating its confidence in our systems, engineering and service.

Big bag discharging system for powders and granules

Here’s a project overview of Gough Engineering’s supply of triple big bag discharging stations to Lavazzer.

Materials handled:

• Various powders and granules

Application:

• Designed to handle large big bags, up to 1,500kg in weight

How it works:

1. Loading the bag:
   Big bags utilizing a cruciform and hoist/pendant solution are loaded into the big bag frame.
2. Support & discharge:
   The big bags are rested on a stainless steel chain support. The bags are then untied and the contents are discharged into a circular hopper secured by a clamp ring for smooth, enclosed transfer.
3. Feeding process:
   The hopper feeds the material into a vibratory feeder (GLVF) ensuring an even and controlled feed of the product with a top cover for protection and dust-free environment.

Custom-designed big bag discharger systems

The project’s scope involved the design, manufacture and full installation of three single big bag (GBB) discharger systems, which included:

• Triple GBB discharger frame: A single robust frame holding three individual discharging stations
• Dedicated components: Each station is equipped with its own cruciform position, hoist/pendant support chains, circular hopper and a dedicated vibratory feeder
• Enhanced height: The new system stands at an impressive height of 5,500mm to accommodate Lavazza's specific big bag needs
• ATEX-rated electric hoists: Ensuring safety and compliance, the electric hoists are ATEX rated

Project timeline

From initial design checks in May 2024, through drawing approval, to final delivery in August, Gough Engineering provided a seamless experience from concept to completion.

At Gough Engineering, we specialise in creating tailored bulk handling systems that meet the unique requirements of our clients.